The Background.
Our client, a UK-listed global specialty chemicals company, sought to double the production of their NiSAT product line at their Scotland facility.
NiSAT, a non-ionic synthetic associate thickener used in the paint industry as a thickening agent, required an expedited project execution due to market timing.Booth Welsh was engaged to provide a comprehensive solution to meet the client's requirements. An initial FEED study was carried out and this then evolved into a full EPCM solution, which was delivered successfully.
The Solution.
Booth Welsh undertook a fast-track design and build project, managing the entire project from the initial front-end engineering design (FEED) study through detailed design, construction, and final commissioning.Following successful completion of the FEED study, the project moved into a combined detailed engineering & construction phase. Driven by the market timing, a phased approach was taken to ensure construction could be commenced whilst detailed design was ongoing. This required design and construction to be aligned on a system-by-system basis.
This approach allowed for a streamlined and efficient execution, ensuring that the expanded facility could be commissioned in less than 12 months after the commencement of the initial FEED study.Booth Welsh assembled a multidisciplinary team to cover all major aspects of the project.The team's expertise included:
The Benefits.
New Production Capability: The establishment of the Concentrated Buffer and Flexible Manufacturing Facility provided the client with advanced production capabilities, enabling them to meet the growing demands of the biopharmaceutical industry.
Increased Production Capacity: The upgraded facility significantly enhanced the client's production capacity, allowing for larger-scale operations and improved supply chain capabilities.
Facility Designed for Future Expansion: Booth Welsh's solution was designed with future expansion in mind, providing the client with the flexibility to scale up their operations as needed, accommodating potential growth and market demands.
Improved Efficiency and Compliance: The new facility streamlined production processes, resulting in improved operational efficiency. Furthermore, adherence to industry standards and regulatory compliance was priority.